Visit Alumio at Webwinkel Vakdagen (stand 272) on Tuesday 23 and Wednesday 24 January!
6 min read

Sustainable Practices for Manufacturers: A Step-by-Step Guide

Written by
Carla Hetherington
Published on
August 16, 2023

With each passing day, consumers are becoming increasingly aware of the environmental impact their purchasing decisions have, and are thus modifying their choices accordingly. As such, in this era of heightened eco-consciousness, consumers are opting for companies who implement sustainable practices, especially when it comes to manufacturing. In view of this, manufacturers across the globe are attempting to lower their environmental impact. So, how do they go about this? And, what can you do to jump on the wagon and become more sustainable? Let’s explore how manufacturers can adopt sustainable practices while keeping businesses profitable.

So, what is sustainable manufacturing?

Sustainable manufacturing is a strategic approach that aims to minimize environmental impact while maximizing business efficiency. It involves integrating eco-friendly practices across every stage of the manufacturing process. From reducing greenhouse gas emissions to conserving resources, manufacturers have a pivotal role in shaping a better future.

Here are a few sustainable practices manufacturers can adopt for a greener tomorrow:

Conducting an energy audit

You can begin your sustainability journey by conducting a comprehensive assessment of your current manufacturing practices in the form of an energy audit. With it, you will be able to identify areas where resource consumption is high and waste generation is substantial and establish specific, measurable, achievable, relevant, and time-bound (SMART) goals. This initial audit will serve as a baseline to track your progress and measure the effectiveness of your sustainable initiatives.

Embracing renewable energy sources

Did you know that by embracing renewable energy sources such as hydro power, wind, and solar thermal energy, manufacturing businesses can significantly reduce their carbon footprint and contribute to the creation of a low-carbon economy?

By adopting energy-efficient technologies and practices such as LED lighting, automated systems, and renewable energy sources like solar panel, you can regularly monitor energy usage and explore opportunities for continuous improvement.

In fact, renewable energy sources can be cost-effective initiatives in the long run in the shape of consistently lower energy bills, as well as adding less atmospheric pollutants, providing a good ROI, and, of course, being a 'green' source of power generation.

Moving your business to the cloud

Migrating to the cloud does not only enhance scalability, automation, and reliability, but also functions as a cost-effective and sustainable solution for businesses.

  • For starters, cloud service providers prioritize energy efficiency in their data centers, incorporating practices like server consolidation and renewable energy utilization, which translates to reduced energy consumption and a smaller carbon footprint.
  • Cloud platforms also optimize resource usage by allowing dynamic allocation, effectively scaling resources based on demand and curbing waste. The elimination of extensive on-premises hardware decreases electronic waste and conserves raw materials.
  • Cloud data centers, often strategically located for renewable energy access, result in overall greener operations, and their elasticity avoids overuse of energy during periods of low demand.
  • The backup and recovery solutions offered by cloud-based servers have efficient disaster recovery alternatives, which the need for resource-intensive physical backups of on-premise systems.
  • Additionally, cloud adoption encourages remote work, cutting down commuting emissions and lessening office energy use.

While the degree of sustainability enhancement varies, the cloud undoubtedly offers a compelling pathway towards a more environmentally conscious business model. However, migrating to the cloud does not come without its challenges. Find out how Alumio helps businesses move to the cloud seamlessly and, in turn, become more sustainable.

Want to learn more on this? Read our blog on the added benefits of moving to the cloud →

Adopting waste reduction strategies

Implement the principles of the circular economy by minimizing waste generation. You can use recycled materials, implement a closed-loop manufacturing processes and a waste management system. Avoid unnecessary packing whenever possible, and use biodegradable, recyclable, or reusable packaging for your materials.

You can also embrace practices like lean manufacturing, where the focus is on producing only what is necessary to meet demand. It is worth mentioning that businesses who have made significant improvements to manufacturing, service and maintenance operations through lean techniques have reduced costs by up to 50% in the process.

Additionally, you can implement recycling programs for materials like packaging and explore options for repurposing waste materials.

Did you know…?

By embracing Electronic Data Interchange (EDI), manufacturers can significantly reduce their environmental impact and promote a more sustainable future, as EDI can be used as a waste reduction strategy. Here’s how:

  • For starters, EDI digitizes and thus eradicates the need for paper-based documentation, such as purchase orders, invoices, and shipping notices. In fact, EDI is known to be one of the oldest and most reliable methods for paperless data exchange.
  • EDI also allows businesses to enable efficient traceability across the supply chain, which comes in handy in the event of recalls such as product safety concerns and minimizes waste.
  • Lastly, EDI enables effective collaboration between retailers and suppliers, minimising errors associated with reshipping and reworking thanks to its data exchange capabilities.

Want to learn more? Discover how Alumio helps enhance EDI & B2B data exchange →

Automating your supply chain

Supply chain automation also plays a crucial role in achieving sustainability. Sustainability in the supply chain can be achieved through energy efficient tactics that minimize consumption. These can include an automated warehouse, inventory, transportation, and logistics, which, if functioning properly, can contribute to reducing carbon emissions and ecological footprints.

It is worth mentioning that inventory management automation can help manufacturers to accurately forecast impending demand and optimise the production process accordingly, avoiding product excess and disposal. However, it is important to note that integrating the supply chain helps maximize business automation as well as wel customer experiences and business efficiency.

Discover how to improve customer experience and business efficiency by integrating the supply chain →

Embracing green materials

Selecting eco-friendly and sustainable materials can have a profound impact on your environmental footprint. Choose materials with lower carbon footprints and reduced environmental impact throughout their lifecycle. This not only reduces your ecological footprint but also appeals to environmentally conscious consumers.

Measuring and reporting progress

Regularly track your sustainability metrics to gauge the effectiveness of your initiatives. Monitor energy consumption, water usage, waste generation, and other relevant KPIs. Transparently communicate your progress to stakeholders through sustainability reports and certifications and promote training programs to improve employee skills.

Investing in employee engagement and training

Your workforce plays a pivotal role in driving sustainable practices. Provide training to raise awareness about the importance of sustainability and how employees can contribute. Foster a culture of innovation by encouraging employees to suggest and implement eco-friendly initiatives.

Read about the many small steps Alumio to incorporate sustainable practices at the workplace →


Sustainable manufacturing not only contributes to a healthier planet but also enhances brand reputation, attracts eco-conscious consumers, and can lead to significant cost savings. In today’s climate, embracing sustainable practices isn't just a responsibility; it's an opportunity for manufacturers to thrive in a rapidly changing world. By setting clear goals, optimizing resource management, embracing green materials, and innovating production processes, manufacturers can contribute to a more sustainable future while reaping the benefits of cost savings, enhanced brand reputation, and customer loyalty.

Get in touch

We're happy to help and answer any questions you might have

Get a free demo of the Alumio platform

to experience the automation benefits for your business, first-hand!
Book now!